rusty
New Member
Posts: 1
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Post by rusty on Oct 5, 2017 11:06:31 GMT -5
I have a trapped area with an irregular shape. It has a thin aluminum skin on one side and angle iron on the other. The area isn't entirely trapped and there are small escapes surrounding the void (multiple small flashing points). I thought using Alumifoam would be an appropriate material as the material it is replacing used to be wood....now rotted wood.
One section has a vertical void about 12" tall. the question is...does Alumifoam create tremendous pressure before skinning or does it continue to seek out voids then seize up quickly? I'm trying to avoid bulges in the aluminum skin.
The other question...bolts pass through the void. Would it be better to provide a sleeve, drill the foam or place the bolt in place and allow the foam to cure around it...using a release on the bolt.
Does Alumifoam form a case hardened skin and how thick is the skin...or is it the same density throughout?
If I make several small pours will the Alumifoam bond with itself on subsequent pours?
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Post by carol - Alumilite Corp on Oct 17, 2017 10:24:51 GMT -5
Rusty,
The Alumifoam will continue to flow until it expands. Once it begins to expand, it will expand to the area of least resistance ... free rise ... until it hits walls and runs out of space in which it will fill cracks/voids and then eventually begin to build pressure and expand in on itself. Hard packing which increases the density to a harder more solid foam vs. free rising. The more the foams pack, the higher the density becomes.
Leaving small vents in the top of the mold or areas in which air can be trapped is highly recommended so the air can release and the foam can fill the entire cavity complete. Over filling the cavity will allow the material to hard pack slightly. The "skin" is simply the surface quality and has a ton to do with the mold surface as well as the mix and pour.
Foam pours will bond to each other.
Warmest Regards,
Carol
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