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Post by abrackney on May 3, 2017 9:36:28 GMT -5
This project uses Alumilite Clear. I am trying to create a multi-layered resin slab of material. I have a pressure pot I normally use, but for this project I wanted to pour many layers throughout the day. My slab size is about 6"x4". I poured the initial layer in black about 1/16" thick...hit it with a small torch to remove any bubbles, let it set up until tacky and then poured a second alternating color. I repeated these same steps about 10 times, and after the last layer was poured no bubbles were visible. I let the slab cure over night and the next morning there were TONS of bubbles throughout the slab. I'm thinking since each layer was not fully cured before I poured the subsequent layers...the heat from curing created bubbles? I am trying to avoid using the pressure pot for this, since I would have to do a lot of moving in and out of the pot. Any ideas as to why I am getting all of these bubbles?! Pictures attached of the slab after curing overnight...notice all of the bumpy bubbles. They are throughout the inside layers as well. Also attached is a picture of a test piece I cut off and sanded down to show the layers and bubbles within. Like I mentioned above...I hit each layer with a torch to remove bubbles after pouring.
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Post by abrackney on May 5, 2017 10:02:45 GMT -5
No ideas? Any Mods have any idea whats going on here?
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Post by mike on May 5, 2017 14:14:45 GMT -5
Sorry for the slow response here as we are covering for some people out of the office.
I would try to repeat this product with our Amazing Clear Cast rather than the Alumilite Clear which is a much faster cure that does not allow the tiny air bubbles enough time to escape before the resin gels. If they do not have enough time to escape, they will eventually turn bigger as the resin generates heat (just as you suspected) over time as you build layers and mass.
The Amazing Clear Cast is used for doing bar top coatings and other coating applications and would be much better suited for this project. The only down side is that each layer will take approx. an hour to "gel". So I'd start each layer approx. 1.5-2 hours after the first one. Hitting a torch to each layer at the 20-30 minute mark to pop the bottles as you did previously.
Your process sounds good ... just believe the Amazing Clear Cast is the better suited product for doing this without pressure.
Apologize again for the delay in responding! Mike
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