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Post by muttleytm on Jul 25, 2024 19:20:15 GMT -5
I know next to nothing about molding & casting. I do know that generally to cast a rigid part you use a flexible mold like a rubber bold for a plaster of Paris casting. In my case I'm thinking of molding a two part casting and using a 3D printed mold. The part to be cast would basically the three thin sides around a rectangular mold. The thickness I'm not sure, maybe 3-5mm thick. Actually the shape isn't a rectangle, it is a little more complex, something like this: It would be open on the bottom and the diagonal front side on the right side of the image and the vertical face on the left side of the image. I may also make it thicker along those two open sides and have some slots in it to run some flat plastic into the slots. I have read that 3D printed molds that are made up of several pieces which can be taken apart to allow them to be taken off the molded part can be used. The example I read about was with casting plaster of Paris. I suppose I would actually pour into something like the above with some sides only upside down from the image above. In addition to knowing next to nothing about molding and casting I also don't know much about 3D printing and CAD, but is seems like it might be fairly easy to draw the mating surface to the above and leave room for whatever thickness plastic I go with. If it were a rectangle the height x 2 plus the top (3 sides) would be about 30" (762mm) x and the width would be about 30" (762mm) I'd like a little reality check before I start down this road.
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Post by tlctugger on Jul 28, 2024 13:24:47 GMT -5
I've molded thousands of rigid parts in flexible molds, including the first and third parts in this pic: tlctugger.com/wp-content/uploads/CK3.jpg. In these cases, there was always a post-molding finishing step. I'd be happy to help. When 3D printing molds, there are cheap options, like often the public library if the part is small enough, which yield crude results. Plan to spend time and effort smoothing and finishing the molds, and note that this could affect the dimensions of the part. Glassy smooth 3D parts can cost hundreds of dollars depending on how big.
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Post by muttleytm on Jul 29, 2024 13:17:14 GMT -5
Thanks for the reply. I should have a little time in the next few days I think to go over my dimensions and attempt a few drawings.
If some sanding is required I'm OK with that, but I'm not after a glossy mirror finish. I actually want a sort of flat black matte finish so it won't highlight any scratches it gets. The casting plastic I am thinking of using might need some sort of UV protective clear coat. I intend to use the least glossy one I can find.
Some 3D printed parts I have seen have sort of had a bit of a coarse finish and I think this would be fine, assuming the release agent would work with it.
I have access to a printer. It does have a size limit but the parts for the mold will be designed to made of several pieces that attach together. I think that shouldn't be an issue bearing I keep that in mind as I come up with the design.
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