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Post by davarm on Apr 12, 2022 13:27:30 GMT -5
I want to make a custom pickguard for an electric guitar and need some advice. My intention is to take an existing thin plastic pickguard and cover it with postage stamps. I would coat with Amazing Sealer (already have), and then I would like to coat with a thin layer of epoxy resin. Not too thick, but thick enough to cover the postage stamps with a protective layer, and thick enough where I could lightly sand, buff and polish to a smooth and even finish.
What is the best way to go about this? What product would work best for this application? I was thinking I had two options; 1) brush on one or multiple layers with a foam brush, or 2) Insure the pickguard is level and pour on. If #2, i would think it would need to be a thick and quick drying mixture.
I've been using Alumilite Slow for casting pen blanks, and it works great. It mixes very thin, so I would think it is not suitable for pouring as it would all run off.
Another option is to build a mold slightly larger than the pickguard and pour on epoxy resin, completely covering and immersing the workpiece. When dry, I would need to cut off and/or sand around the outer edge of the plastic, as well as the screw, pickup, and potentiometer holes in the middle of the pickguard.
Any advice would be greatly appreciated.
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Post by tlctugger on Apr 14, 2022 14:58:44 GMT -5
I'm replying only in case something is added to inform my possible future efforts to make a new Pick Guard for my Harpejji G16.
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Post by notoes on Apr 15, 2022 6:30:36 GMT -5
Actually you've already got the right ideas, brush on will work just fine and pouring on will also work well. Alumilite does have a Quick Coat clear resin which has a shorter open time but if you want to make the Slow work you can just grab a "heat" source (I have a hair dryer I use) and speed the cure along a bit. I just added "shine" to some RC-3 castings with a Clear and while it does run off a little on the sides it also pooled on the top and stayed there just fine.
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