|
Post by shaywilliams on Mar 12, 2022 9:37:11 GMT -5
I am making tubes out of carbon fiber I want to lay up the carbon fiber inside of a mold (The outside finish is what's important so this is laid up inside of a mold.) The mold just a 14" inside diameter, 5feet length Fiberglass mold, 2 halves bolt together, length wise of course).
I want to cast an inflatable cylinder that would go inside the mold and hold pressure against the carbon fiber as it cures. it should be about 13 in in diameter and my questions are what is the best material to cast this with I'm thinking that the wall thickness should be around quarter to half an inch it only needs to inflate about 10% this basically large inflatable cylinder 13 in in diameter 5 ft in length that would insert into the tube after the material is laid up and then INFLATE and hold the carbon against the tube as it cures. There might be some heat involved, but not much. This is not pre-preg baked in an autoclave.
|
|
|
Post by shaywilliams on Mar 12, 2022 9:39:49 GMT -5
I can easily make the mold to pour this inflatable. what material should I use? Should said material be De-gassed before the pour?
Any thoughts on wall thickness?
I will use appropriate mold release on this inflatable that's not going to be an issue even if I have to try several things thank you very much Shannon Williams (Shay)
|
|
|
Post by tlctugger on Mar 13, 2022 12:46:44 GMT -5
I am making tubes out of carbon fiber I want to lay up the carbon fiber inside of a mold (The outside finish is what's important so this is laid up inside of a mold.) The mold just a 14" inside diameter, 5feet length Fiberglass mold, 2 halves bolt together, length wise of course). I want to cast an inflatable cylinder that would go inside the mold and hold pressure against the carbon fiber as it cures. it should be about 13 in in diameter and my questions are what is the best material to cast this with I'm thinking that the wall thickness should be around quarter to half an inch it only needs to inflate about 10% this basically large inflatable cylinder 13 in in diameter 5 ft in length that would insert into the tube after the material is laid up and then INFLATE and hold the carbon against the tube as it cures. There might be some heat involved, but not much. This is not pre-preg baked in an autoclave. If I had to make a big airtight sausage casing tube (ends don't matter), I'd probably start with fabric and apply a sealant.
|
|
|
Post by shaywilliams on Mar 13, 2022 15:29:52 GMT -5
Well.. I'd like even pressure although I'm not sure what the result of a seam would be and if you put the fabric in folded .. , as it expanded there be chances of wrinkles against my carbon fiber, although the outside is what's important and it is up against a nice smooth cylinder wall
|
|
|
Post by notoes on Mar 14, 2022 7:36:12 GMT -5
I've never done this but my idea would be to try to inflate it first then brush "layers" of the carbon fiber over it. Then you can control the wall thickness as you go. If you have a seam, you could try to get it on the inside of the inflated part to lessen the appearance of a seam.
|
|